25

2016

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07

Requirements for each layer of composite flexible packaging materials

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Composite flexible packaging materials in the composite is actually the meaning of lamination, is the different properties of the film or other flexible materials bonded together, and then sealed, to carry, protect and decorate the purpose of the interior. The laminated structure of flexible packaging can be classified in many forms according to different combinations. However, the structure of the regular is usually distinguished by an outer layer, an intermediate layer, an inner layer, an adhesive layer, etc.

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(I) outer material

The outer layer material is usually selected from materials with good mechanical strength, heat resistance, good printing performance and good optical performance. At present, the most commonly used materials are polyester (PET), nylon (NY), stretched polypropylene (BOPP), paper and other materials. The requirements and functions of the outer layer materials are shown in the following table:

Requirements and functions of outer layer materials
Requirements Role
Mechanical strength Tensile, tear, impact, friction
Barrier Anti-humidity, anti-gas, anti-fragrance, anti-ultraviolet
Stability Light resistance, oil resistance, organic resistance, heat resistance, cold resistance
Processability Friction coefficient, thermal shrinkage crimp
Hygiene Safety Low position, non-toxic
Gas Gloss, transparency, shading, whiteness, printability

 

(II) intermediate layer material

The intermediate layer material is usually used to enhance a certain characteristic of the composite structure, such as barrier, light shielding, fragrance retention, strength and other characteristics. At present, the most commonly used materials are aluminum foil (AL), aluminized film (VMCPP, VMPET), polyester (PET), nylon (NY), polyvinylidene chloride coated film (KBOPP, KPET, KONY), EVOH and other materials. The requirements and functions of the intermediate layer materials are shown in the following table.

Requirements and functions of intermediate layer materials
Requirements Role
Mechanical strength Tensile, tensile, tear, impact resistance
Barrier

Water barrier, gas barrier and fragrance protection

Processability double-sided composite strength
Other Transparent, shading

 

(III) inner layer material

The most critical role of the inner layer material is sealing, and the inner layer structure is in direct contact with the inner object, so it is required to be non-toxic, tasteless, water-resistant and oil-resistant. Commonly used materials are cast polypropylene (CPP), ethylene-vinyl acetate copolymer (EVA), polyethylene (PE) and its modified materials. The requirements and functions of the inner layer materials are shown in the following table:

Requirements and functions of inner layer materials
Requirements Role
Mechanical strength Tensile, tensile, impact, pressure, stab, easy to tear
Barrier Fragrance retention, low adsorption
Stability Water resistance, oil resistance, heat resistance, cold resistance, stress cracking resistance
Processability Coefficient of friction, hot tack, resistance to seal contamination, non-curling
Hygiene Safety Low taste, non-toxic
Other Transparent, non-transparent, anti-penetration

 

(IV) adhesive layer

The function of the adhesive layer is to bond two adjacent layers of materials together to form a composite structure, and according to the characteristics of the adjacent materials and the composite process, an adhesive or an adhesive resin can be used as the adhesive layer material. The adhesive strength between the adhesive laminated materials is an important index to evaluate the intrinsic performance of composite packaging materials, and different packaging requirements for this index are not the same.

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